Pinewood Derby Car Design
The forces propelling a pinewood derby car are gravity and inertia, the opposing forces are friction and air drag. Therefore, pinewood derby car modifications are aimed at maximizing the potential energy in the car design and minimizing the air drag and the friction that occurs when the wheel spins on the axle, contacts the axle head or car body, or contacts the track guide rail.
Pinewood Derby Car and Friction
Friction due to air drag is a minor, although not insignificant, factor. The wheel tread can be sanded or lathed and the inner surface of the hub can be coned to minimize the contact area between the hub and body. Polishing the wheel, especially the inner hub, with a plastic polish can also reduce friction. Often one front wheel is raised slightly so that it does not contact the track and add to the rolling resistance.
Pinewood Derby Car Extensive Modifications
Axles are filed or lathed to remove the burr and crimp marks and polished smooth. More extensive modifications involve tapering the axle head and cutting a notch to minimize the wheel-to-axle contact area. Note that packs can establish additional rules for what, if any, modifications are allowed. In some areas, no changes can be made to the axles or wheels.
Pinewood Derby Car Energy
A second consideration is the rotational energy stored in the wheels. The pinewood derby car converts gravitational potential energy into translational kinetic energy (speed) plus rotational energy. Heavier wheels have a greater moment of inertia and their spinning takes away energy that would otherwise contribute to the speed of the car.
A standard wheel has a mass of 3.6 g, but this can be reduced to as little as 1 g by removing material from the inside of the wheel. A raised wheel can reduce the rotational energy up to one-quarter, but this advantage is less with a bumpy track.
Pinewood Derby Car Lubricant
A proper lubricant, typically graphite powder, is essential. Wheel alignment is important both to minimize wheel contact with the axle head and body as well as to limit the contact between the wheels and guide rail as the car travels down the track.
The center of mass of a typical pinewood derby car is low and slightly ahead of the rear axle, which helps the car track straight as well as providing a slight advantage due to the additional gravitational potential energy.